Maintenance Mechanical Engineer – SPMs & Automation

Job Description

Company Profile:

A global technology and engineering leader specializing in industrial automation, digitalization, smart infrastructure, mobility, and energy solutions. The organization helps businesses improve efficiency, productivity, sustainability, and innovation across various industries worldwide.

Position Overview:

The Preventive Maintenance Mechanical Engineer will be responsible for ensuring high equipment reliability and uptime through proactive preventive maintenance of Special Purpose Machines (SPMs) and automation systems. The role plays a key part in supporting uninterrupted manufacturing operations through proactive diagnostics, root cause analysis, and continuous improvement of mechanical and automated systems.

Qualifications:

• Diploma / Degree in Mechanical, Electrical, or Mechatronics Engineering
• 4 to 6 years of hands-on experience in preventive maintenance of SPMs and automation systems

Key Responsibilities:

• Develop and execute preventive maintenance schedules for SPMs, robots, conveyors, and automated cells
• Maintain and update maintenance records in CMMS
• Diagnose faults in mechanical, electrical, pneumatic, and hydraulic systems
• Troubleshoot PLCs, HMIs, servo drives, and sensors
• Perform root cause analysis (RCA) and implement corrective and preventive actions (CAPA)
• Understand and modify PLC logic for maintenance-related improvements
• Calibrate and maintain instrumentation including proximity sensors, encoders, load cells, and vision systems
• Overhaul gearboxes, ball screws, linear guides, and pneumatic actuators
• Maintain electrical panels, MCCs, VFDs, and control wiring
• Ensure proper alignment, lubrication, and torque settings of mechanical assemblies
• Prepare and maintain SOPs, checklists, and maintenance manuals
• Coordinate with production, quality, and engineering teams to ensure machine availability
• Train junior staff on technical skills and safety procedures
• Carry out all activities in accordance with defined EHS guidelines

Skills Required:

• Basic knowledge of PLC programming and troubleshooting
• Hands-on experience with drives and motion control systems including VFDs and Siemens servo drives
• Strong understanding of instrumentation including sensors (inductive, capacitive, photoelectric), actuators, and PID controllers
• Working knowledge of mechanical systems such as bearings, gearboxes, linear motion systems, and pneumatic/hydraulic circuits
• Proficiency in electrical systems including panel wiring, MCCs, relays, contactors, and circuit breakers
• Familiarity with software tools such as AutoCAD, EPLAN, CMMS, and MS Excel for maintenance analytics
• Experience using condition monitoring tools including vibration analyzers, thermal cameras, and ultrasonic leak detectors
• Strong understanding of machinery, equipment, and machine part functions
• Ability to read and interpret 2D/3D drawings
• Proficiency with hand tools including drilling, soldering, and crimping tools
• Familiarity with measuring tools and SPM machine operation
• Knowledge of valves, cylinders, actuators, and pneumatic systems
• Ability to identify potential hazards and failure points

Special Requirements:

• Strong working knowledge of PLC programming and troubleshooting
• Hands-on exposure to VFDs and Siemens servo drives for drives and motion control
• Sound knowledge of instrumentation including sensors, actuators, and PID controllers
• Proficiency in mechanical systems including bearings, gearboxes, linear motion systems, and pneumatic/hydraulic circuits
• Working knowledge of electrical systems including panel wiring, MCCs, relays, contactors, and circuit breakers
• Familiarity with AutoCAD, EPLAN, CMMS, and MS Excel for maintenance analytics
• Experience using condition monitoring tools such as vibration analyzers, thermal cameras, and ultrasonic leak detectors