Sr. Production Engineer
Job Description
Company Profile:
A reputed manufacturing organization specializing in PU Foam products, focused on structured production planning, operational excellence, and continuous improvement. The company operates with strong quality systems, performance-driven targets, and a commitment to delivering reliable products across OEM, B2B, and aftermarket segments.
Position Overview:
The Sr. Production Engineer (Foam) will lead production planning and execution for PU Foam operations, ensuring optimal resource utilization, cost control, and performance efficiency. This role is critical in driving productivity improvements, maintaining inventory accuracy, achieving OEE and sales compliance targets, and ensuring seamless coordination across procurement, logistics, and management functions.
Qualifications:
Diploma or Degree in Engineering (Mechanical / Production / Industrial or related field preferred)
8+ years of experience in core production and planning, preferably in PU Foam manufacturing
Key Responsibilities:
Develop and implement production schedules aligned with customer demand and sales plans
Monitor and manage Raw Material (RM) and Finished Goods (FG) inventory for optimal stock levels
Allocate manpower, machinery, and materials effectively to meet production targets
Monitor production costs and drive cost optimization initiatives without compromising quality
Coordinate with procurement, logistics, maintenance, and other departments to ensure smooth operations
Drive continuous improvement initiatives (Kaizen) to enhance operational efficiency
Utilize data analytics to monitor trends, forecast production, and support decision-making
Ensure compliance with safety regulations and industry standards across production activities
Monitor OEE (>80%) and OLE (>90%) performance benchmarks
Conduct weekly sales reviews and ensure sales compliance above 90%
Analyze delivery losses against production schedules and address deviations
Review monthly variance between system stock and physical stock
Actively participate in MRM, YTT, budgeting, and management review meetings
Address production issues proactively to minimize operational disruptions
Skills Required:
Strong strategic thinking and structured production planning capability
Demonstrated leadership in managing shop-floor teams and cross-functional coordination
Advanced problem-solving and analytical decision-making skills
Strong communication and presentation skills for management reporting
Ability to drive productivity, efficiency, and continuous improvement initiatives
Sound understanding of quality compliance and performance metrics
Special Requirements:
Hands-on experience in PU Foam production, including adhesive/gumming, cutting, and stitching processes
Exposure to suppliers OEM, B2B, and aftermarket segments.
Self-motivated/strong interpersonal skills.
Strong execution strategies.
